Pavement Coatings, Inc.
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Manufacturers of Pavement Maintenance Products and Equipment
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SEALCOATER UNIVERSITY
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You asked for it, and we deliver. By popular demand, we have designated this portion of our catalog for educational purposes. Even experienced sealcoaters appreciate having a guideline handy for tricky jobs or calculations. We are dedicated to working with you to find ways to make your business more profitable.

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Sealcoater University Directory
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Figuring Sealcoating Coverage Rates | Figuring Color Material Usage
Parking Lot Cracks | Crack Sealing Procedures | Sealcoating Tips
Drying Times | Cooling the Surface before Application | Neatness
FAQ's | Striping Layouts's
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Figuring Sealcoating Coverage Rates

Quantities of the material will vary according to porosity and texture of the pavement. The guideline quantities are expressed as the amount of undiluted sealer. Most specifications will give coverage rates in gallons per square yard.

Two Coat coverage is 0.16 0.20 gal/sq.yd
1st coat 0.100.12 gal/sq.yd. 2nd coat 0.060.08 gal/sq.yd.
Example -You measure 32566 square feet in a parking lot
Convert 32566 s.f. to square yards by dividing the square footage by 9.
32566 / 9 = 3618 square yards
Multiply the yardage (3618) by the coverage rate of the 1st coat (0.10).
3618 x 0.1 = 362 gallons undiluted sealer
Multiply the yardage by the coverage rate of the 2nd coat (0.08)
3618 x 0.08 = 289 gallons of undiluted sealer.
Add the 1st coat gallons and the 2nd coat gallons
362 + 289 = 651 gallons that you must buy
Figure water by multiplying the gallons sealer times the dilution %.
651 x 0.3 (30%) = 195 gallons water
Figure sand by multiplying the gallons sealer times the sand/gallon specified.
651 x 2 (2lbs/gallons) = 1300 lbs or 13 bags sand.
Total Mix
Sealer 651 > Water 195 > Sand 65 -1 bag sand is approx. 5 gallons in volume, 13 x 5 = 65
911 mixed gallons needed to cover 32566 square feet in 2 coats using a 0.18 combined coverage rate.



Figuring Color Material Usage

Number of Courts in Battery
1 Court 2 Courts 3 Courts 4 Courts
Number of Square Yards
800 s.y. 1440 s.y. 2080 s.y. 2720 s.y.

Resurfacer # of Gallons
Concentrate
# of Gallons
Concentrate
# of Gallons
Concentrate
# of Gallons
Concentrate

1st Coat 55 100 145 190

2nd Coat 50 90 130 170

Color # of Gallons
Concentrate
# of Gallons
Concentrate
# of Gallons
Concentrate
# of Gallons
Concentrate

1st Coat 40 72 104 136

2nd Coat 50 90 130 170

3rd Coat 24 43 62 82



1. Rates are based on Laykold Mix Design
2. Use approximately 1 gallon of white line paint per court for striping.
3. For Two Tone Courts: Play Area is 324 s.y. per court. The out of bounds area will be the difference between the overall area and the total playing area.
4. All Coverage rates are averages. Surface porosity can increase or decrease quantities required, especially resurfacer.
Resurfacer
Texture Coat(s)
Finish Coat





Dilute 50% water
Dilute 80% water
Dilute 90% water
10 Lbs. sand per gal.
8 Lbs. sand per gal.
No sand
(60100 mesh sand)
(80100 mesh sand)




Parking Lot Cracks



What causes cracks? In most cases cracks are formed when the pavement ages, oxidizes, or shrinks.
When should I seal the cracks? The cracks should be sealed as soon as they are 1/8" or wider. The cracks will double in width each year which speeds deterioration of the pavement if not repaired.


Crack Sealing Procedures
Use the proper sealant.



Direct Fire Kettles - Requires a direct fire sealant like DuraFill HS.

DoubleJacketed Melters - Use the sealant required by the specification, normally a D3405 specification.

Elastobond 3405 - Meets or exceeds most specifications for parking lots, airports, and streets. Follow all heating guidelines when applying sealant. Sealant that is overheated will remain tacky long after it cools and will be problematic for the customer resulting in sealant removal.



Rout the crack if possible - Without a reservoir in which to place the sealant, the effective life of the sealant will be reduced. Routed cracks may last up to 10 times longer than nonrouted cracks.
Clean the Crack - The crack must be cleaned of all debris using mechanical tools and by blowing with compressed air. Hot compressed air is even better as it dries any moisture in the crack.
Sealant Placement - It is important to fill the crack flush or even slightly under fill. Use a pour pot followed by a squeegee or a bander to apply the sealant. The resulting width of the crack sealant should not exceed 3".
Sealant After Placement - In hot climates the sealant will remain sticky for a few hours. If traffic must flow before proper curing, place a light film of sand over the crack sealant or use a de-tacking product like Glenzoil.
How much Sealant will I need? - This obviously varies according to the depth and width of the cracks since the crack sealant is displacing the empty volume of the crack. An average crack is 1/2" by 1/2". The rate for this size of crack is 0.18 lbs/foot or a 50 lb block will fill 275 feet.
APPROXIMATE COVERAGE CHART
FOR CRACKSEALING

Width
Depth
Pound/100 lineal ft.
3/8"
3/8"
6.9
3/8"
1/2"
9.3
1/2"
1/2"
12.3
1/2"
1"
24.7
3/4"
1/2"
18.5
3/4"
3/4"
27.8



Sealcoating Tips

Make your jobs better than your competitors!
1. Drying Times
Nothing is more critical to a good sealcoating job and yet more abused than the time of drying between coats and the time of dryng before traffic is allowed. Improper dry times lead to a bluish tint on the sealer, premature wear, excessive tire marking, tracking, and shoe pickup. As contractors we are always in a hurry to finish; however, the sealer can only perform well when used properly. You must allow adequate dry times between coats. The water must leave the 1st coat in order for proper curing. If a second coat is applied while the coating is tacky, the water from the 1st coat is trapped. Trapped water leads to a soft coating and to the blue coloring some experience during hot, humid days. As a rule of thumb, we would go to second coat/second day rule when temperatures exceed 90F and humidity exceeds 70%. After the second coat is finished, try to get as much drying time as possible before traffic is allowed on the surface. Require 24 hours if you warranty your work. 2 - 4,000 pound vehicles will tear up any coating if not allowed to properly cure. You’re asking too much out of the coating to accept less cure time. We do realize that in this day and age, many property owners won’t allow this time. You must explain the consequences so the property owner understands the coatings’ limitations and that his decision of allowig traffic too soon will hurt the performance and longevity of the sealer.
2. Cooling the Surface before application
Most do not even attempt to cool the surface before application. However, when the coating hits a hot pavement it can actually dry too fast. The coating should be formed in a well organized manner so that all the particles form an interlocking network, which gives it strength. When the surface is too hot, the coating is formed too quickly when water flash evaporates. The organized coating formation is now a chaotic formation and the interlocking does not occur, thus a weakened coating. A fog coat of water should be applied to the surface on hot (greater than 80 F) to cool the surface.
3. Be Neat
Finish the job with absolute neatness. At the end of the driveway or the entrance where you are finishing up, string a line between the sides. Trim up to the string line for a neat finish. Cover cars, sidewalks, bushes, garage doors, etc. before spraying, especially when the wind is strong. Watch where you are stepping at all times.


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Sealcoater University Directory
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Figuring Sealcoating Coverage Rates | Figuring Color Material Usage
Parking Lot Cracks | Crack Sealing Procedures | Sealcoating Tips
Drying Times | Cooling the Surface before Application | Neatness
FAQ's | Striping Layouts's
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